Effect of drill geometry and drilling parameters on the formation of adhesion layer in drilling composite-metal stack- up material / M H Hassan ...[et al.]

Hassan, M H and Abdullah, J and Mahmud, A S and Supran, A (2018) Effect of drill geometry and drilling parameters on the formation of adhesion layer in drilling composite-metal stack- up material / M H Hassan ...[et al.]. Journal of Mechanical Engineering (JMechE), SI 5 (2). pp. 90-98. ISSN 18235514

Abstract

Drilling of two very contrasting materials, composite-metal stack-up in one shot is a necessary and critical process in aircraft structure manufacturing. This drilling process is very complicated because it involves many parameters, and therefore requires systematic study. However no related publication is yet found on this subject. This paper presents a fundamental approach to determine the best combination of geometry and drilling parameters for drilling a stack-up Carbon Fibre Reinforced Plastic and aluminium 7075- T6 materials which lead to longer tool life. The approach is based on a combination of Fractional Factorials (2k-3) techniques where the main effect for each parameter was also identified. The experimental array comprises of four geometry parameters and two drilling parameters, performed in a single shot drilling process. The wear formation at the margin and cutting lips location were observed using scanning electron microscope. In order to quantify the adhesion wear that formed after the drilling process, the percentage of adhesion layer (PAL) was determined and the main effect for each geometry and drilling parameters of twist drill was further analysed. The ideal combination between the tool geometry and drilling parameters that produced a minimum PAL was identified.

Metadata

Item Type: Article
Creators:
Creators
Email / ID Num.
Hassan, M H
hssn_hfz@yahoo.com
Abdullah, J
UNSPECIFIED
Mahmud, A S
UNSPECIFIED
Supran, A
UNSPECIFIED
Subjects: T Technology > TA Engineering. Civil engineering > Materials of engineering and construction
T Technology > TJ Mechanical engineering and machinery
Divisions: Universiti Teknologi MARA, Shah Alam > Faculty of Mechanical Engineering
Journal or Publication Title: Journal of Mechanical Engineering (JMechE)
UiTM Journal Collections: UiTM Journal > Journal of Mechanical Engineering (JMechE)
ISSN: 18235514
Volume: SI 5
Number: 2
Page Range: pp. 90-98
Keywords: Stack materials; Build up layer; Drilling; Wear
Date: 2018
URI: https://ir.uitm.edu.my/id/eprint/39377
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