The Correlation Between Tool Wear and Vibration Signals from Piezoelectric in End Milling of AISI P20+NI / Nurul Hidayah Md Tahir...[et al.]

Md Tahir, Nurul Hidayah and Rizal, Muhammad and Wan Mansor, Wan Nuha and A. Ghani, Jaharah and Nuawi, Mohd Zaki and Che Haron, Che Hassan (2017) The Correlation Between Tool Wear and Vibration Signals from Piezoelectric in End Milling of AISI P20+NI / Nurul Hidayah Md Tahir...[et al.]. Journal of Mechanical Engineering (JMechE), SI 3 (2). pp. 49-62. ISSN 18235514

Abstract

This paper presents, the relationship between the flank wear of a carbide cutting tool and the vibration signal under various cutting conditions during the end milling of AISI P20. AISI P20 steels are typically used for making plastic injection mold, die extrusion, blow molding and various other components. The tests were conducted under various combinations of the cutting speed (200 and 300 m/min) and feed rate (0.1 and 0.2 mm/tooth), whilst the depth of cut is kept constant at 1 mm. The vibrations due to the flank wear were measured using piezoelectric sensors embedded within an integrated rotating dynamometer. The amplitude of the vibrations increased with increasing flank wear. The experimental results showed that the amplitude of the vibration signals increased due to the progression of the flank wear as well as with an increase as the cutting speed.

Metadata

Item Type: Article
Creators:
CreatorsEmail / ID. Num
Md Tahir, Nurul HidayahUNSPECIFIED
Rizal, MuhammadUNSPECIFIED
Wan Mansor, Wan NuhaUNSPECIFIED
A. Ghani, JaharahUNSPECIFIED
Nuawi, Mohd ZakiUNSPECIFIED
Che Haron, Che HassanUNSPECIFIED
Subjects: T Technology > TJ Mechanical engineering and machinery
T Technology > TJ Mechanical engineering and machinery > Machine shops and machine shop practice
T Technology > TJ Mechanical engineering and machinery > Machine design and drawing
Divisions: Universiti Teknologi MARA, Shah Alam > Faculty of Mechanical Engineering
Journal or Publication Title: Journal of Mechanical Engineering (JMechE)
Journal: UiTM Journal > Journal of Mechanical Engineering (JMechE)
ISSN: 18235514
Volume: SI 3
Number: 2
Page Range: pp. 49-62
Item ID: 38677
Uncontrolled Keywords: Rotating Dynamometer, Piezoelectric, Vibration Signal, Milling Process
URI: http://ir.uitm.edu.my/id/eprint/38677

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