The Effects of Single Cutting Tool Geometry on Surface Roughness / Rosdi Mohammad...[et al.]

Mohammad, Rosdi and Mohd Ariffin, Mohd Kharul Anuar and Baharuddin, B. T. Hang Tuah and Mustapha, Faizal and Aoyama, Hideki (2017) The Effects of Single Cutting Tool Geometry on Surface Roughness / Rosdi Mohammad...[et al.]. Journal of Mechanical Engineering (JMechE), SI 3 (1). pp. 45-54. ISSN 1823-5514 ; 2550-164X

Abstract

This paper aims to optimize a new cutter design for turning of AISI 12L14 material with a Titanium Aluminium Nitride (TiAlN) coated tungsten carbide tools. The interaction of the tool geometry and workpiece on a performance characteristics of surface roughness has been investigated, and Taguchi Orthogonal Array (OA) L9 is selected as the technique for the optimization. In this study, results showed that altering the rake angle of -10 , 0 to +10 rake angles will give significant influence on part’s surface finishing. However, the minor cutting tool edge, Kr2 with 3o is found to be the predominant factor in influencing surface roughness, Ry. The experimental results showed the obtained surface roughness (Ry) values were low, i.e. between 6.76m to 16.18m, and within a desirable range in manufacturing requirements. The optimum turning operation was obtained at T9 test setting with Kr1: 60, Kr2: 3, rake angle: 0, and inclination angle: +3; which provided the smallest surface roughness (Ry) value of 6.76m. It is suggested that the Taguchi parameter design and Taguchi signal-to-noise (S/N ratio) used for the tool optimization is simple, systematic, reliable, and efficient tools for the optimization process in turning.

Metadata

Item Type: Article
Creators:
Creators
Email / ID Num.
Mohammad, Rosdi
UNSPECIFIED
Mohd Ariffin, Mohd Kharul Anuar
UNSPECIFIED
Baharuddin, B. T. Hang Tuah
UNSPECIFIED
Mustapha, Faizal
UNSPECIFIED
Aoyama, Hideki
UNSPECIFIED
Subjects: T Technology > TJ Mechanical engineering and machinery
Divisions: Universiti Teknologi MARA, Shah Alam > Faculty of Mechanical Engineering
Journal or Publication Title: Journal of Mechanical Engineering (JMechE)
UiTM Journal Collections: UiTM Journal > Journal of Mechanical Engineering (JMechE)
ISSN: 1823-5514 ; 2550-164X
Volume: SI 3
Number: 1
Page Range: pp. 45-54
Keywords: AISI; TiAlN; OA
Date: 2017
URI: https://ir.uitm.edu.my/id/eprint/38512
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