Experimental investigation of hydrogel-based passive cooling for battery thermal management in EV applications / Muhammad Aiman Shafiq Abdul Rahman ... [et al.]

Abdul Rahman, Muhammad Aiman Shafiq and Yahaya, Nor Afifah and Mohd Sumari, Hariz Saufi and Amir, Amalina and Jerai @ Junaidi, Fauziah and Ab. Ghani, Amir Radzi (2025) Experimental investigation of hydrogel-based passive cooling for battery thermal management in EV applications / Muhammad Aiman Shafiq Abdul Rahman ... [et al.]. Journal of Applied Engineering Design & Simulation (JAEDS), 5 (1): 1. pp. 1-11. ISSN 2805-5756
Identification Number (DOI): 10.24191/jaeds.v5i1.97
Abstract

The growing adoption of electric vehicles (EVs) has necessitated the efficient and energy-saving battery thermal management systems (BTMS) in the market. The operation of lithium-ion batteries creates a lot of heat, and prolonged exposure leads to performance degradation and raises a safety risk. Although active cooling techniques work, they take additional energy and decrease driving distance. This work investigates the performance of a passive cooling technique based on hydrogel layers for 12V prismatic LiFePO₄ batteries. A test rig was built to simulate and measure two scenarios: air-cooled and hydrogels to air-cooled. The hydrogel-based system was shown to bring down the maximum temperature of the battery to 30.0°C versus a temperature of 35.8°C observed in the absence of hydrogel, suggesting a better thermal regulation without any additional power
consumption.

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